hugo-site/content/posts/2022/led-lighting.md

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Home Automation with LED Lighting 2022-09-23T10:58:11+02:00 false false
electronics
lighting
DIY

As a small side project I am installing LED lighting in on of the rooms at my place. There are quite a few interesting details that is worth taking note on.

Hardware Preparation

Before buying the bulk of my hardware I ordered a smaller quantity to assess build quality and see how it all fits together. All components discussed below are ordered from aliexpress while the AC-DC power-supply will be purchased locally for safety and certification reasons.

12 V and 24 V LED Strips

LED strips are advertised at different voltages but generally all operate the same way by stringing sets of LEDs in series and then having multiple sections in parallel. The voltage specification will limit the number of LED you can put in series due to the voltage requirement on each device which means that 12 V strips will use smaller groupings and yield 10 to 20 cm cuts. Strictly speaking device or power density will be independent of the operating voltage.

The efficiency for either voltage is comparable but the 24V configuration will do slightly better by sharing the current limiting resistor over more LEDs.

                 12V / 24V SUPPLY                                                 
                 -------*------*------*------*------*---->                        
                        |      |      |      |      |                             
                      +-+-+  +-+-+  +-+-+  +-+-+  +-+-+                           
                 LED   \ /    \ /    \ /    \ /    \ /   3V Drop                  
                      --+--  --+--  --+--  --+--  --+--                           
                        |      |      |      |      |                             
                        |      |      |      |      |                             
                      +-+-+  +-+-+  +-+-+  +-+-+  +-+-+                           
                 LED   \ /    \ /    \ /    \ /    \ /   3V Drop                  
                      --+--  --+--  --+--  --+--  --+--                           
                        |      |      |      |      |                             
                        |      |      |      |      |                             
                      +-+-+  +-+-+  +-+-+  +-+-+  +-+-+                           
                 LED   \ /    \ /    \ /    \ /    \ /   3V Drop                  
                      --+--  --+--  --+--  --+--  --+--                           
                        |      |      |      |      |                             
                      +-+    +-+    +-+    +-+    +-+                             
                       \      \      \      \      \                              
            LIMITING  +-+    +-+    +-+    +-+    +-+    0V to 3V                 
            RESISTOR   \      \      \      \      \     Drop                     
                      +-+    +-+    +-+    +-+    +-+                             
                       \      \      \      \      \                              
                        +      +      +      +      +                             
                        |      |      |      |      |                             
                <-------*------*------*------*------*-----                        
                 Lighting Control Signal                                          

Individually Addressable LED Strips

Some of the advertised LED strips come with integrated controllers where brightness levels can be adjusted for each section. The advantage is that this allows you to animate the lighting or create intricate patterns along the LED strip. Note that the failure of a single controller will cause the entire strip to fail rather than just one section of LED lights. Another detail is different integrated don't all provide equivalent lighting. A RGB LED for example emits with a luminosity of 600, 1250, and 300 mcd while a dedicated white-channel LED emits around 4000 mcd or around 12 lumens. Specification wise SK6812 RGBW does seem like a good choice here especially since the estimated power requirement is 9 Watt per meter.

The main caveat however is that controllers can require a quite a bit more effort to operate with the added functionality. Given the Chinese quality standards a home-brew ESP32-H2 solution would be preferred. Besides that the efficiency/performance seems very similar to that of non-individually addressable solutions looking mostly at Watt per meter figures.

Prototyping hardware

The LED controller from GLEDOPTO cost me $19.99 USD and provides 6 channel (RGB+CW) lighting with maximum capacity of 270 W. The 6 channel LED strip similarly cost me $22.00 USD for 5 meter of lighting. This strip uses 21 Watt per meter which means the controller could drive 11 meter of lighting. Here are some more details for the LED strip:

LED Strip Specification
Model Number MF350Z090A80
LED Type 5050 RGB
CCT Colour 622 nm, 522 nm, 465 nm
Beam Angle 120 °
Voltage DC 24 V
Current 0.83 A/m
Power 20.2 W/m
LED Density 30 Units/m or 12/cut
Brightness 1457 Lumen/m
PCB Width 12 mm
Cost $4.4 USD/m

Note that the density here is with respect the density for a single LED channel. Originally it is quoted at 90 Units/m since there are 3 devices for the 6 channels. Similarly the brightness is optimistically the sum of each channel together. The controller is specified below:

Zigbee controller Specification
Model Number GL-C-008
Input Power 270 W Max
Input Voltage DC 12-24 V
Output Current 15 A or 6 A/channel
Dimensions LWH 8.0 x 4.8 x 2.4 cm
Recommended Load 10 m
Cost $1.99 USD / m

The key detail here is that we should match certain lengths with designated controllers. For example the room I intend to illuminate has a 11 meter perimeter and I would prefer to use just one controller which implies I should keep in mind that I can probably only illuminate part of the ceiling.

For preliminary testing I also ordered 10 meter of diffuser that is compatible with the 6 channel LEDs.

LED Diffuser Specification
Model Number T0515
Type Minimal enclosure
Dimensions WH 1.5 x 0.5 cm
PCB Width 12 mm
Cost $2.66 USD / m

While we have not included the price here for a 24V 10A AC-DC converter required to power this setup, it is interesting to note the majority of the cost comes from the LED strip is self. As explained below I probably wouldn't purchase this particular diffuser again since at least for my application other lighting configurations seem more useful. I also ordered a bunch of LED utility items that is compatible with the 6 channel strip including some T-junctions and L-junctions. These are mainly just for wiring and don't contribute to lighting but could make the general configuration look a bit more integrated.

LED Placement

One issue with LED lighting is that generally we would prefer a contiguous strip of lighting even around corners but depending on the orientation and diffusion this may not be possible. It is generally better to orient the strip facing the corner which means that side-illuminating diffusions are generally more aesthetically useful. For example when we want to illuminate the perimeter of the ceiling it is not possible the to make right-angle turns with contiguous lighting when the LEDs are facing the floor.

Instead having the strip face this inside of the room with a downward/sideways diffusing shroud avoids this issue where we need to break up or fold the lighting which cannot be done readily.

      3.6 meters
  .-----------------.
  |   11m OFFICE    | 1.9        
  |   220W / 110W   | meters      
  |   330 units     |          
  +-----------------+---------------+-----------------------.
  |           15m HALL WAY          |                       |
  | 1.5       300W / 150W           |    19m LIVING ROOM    |
  | meters    450 units             |    380W / 190W        |
  |           5.8 meters            |    570 units          | 3.8
  +-----------------+---------------+                       | meters
  |   10m BED ROOM  |               |                       |
  |   200W / 100W   | 2.0           |                       |
  |   300 units     | meters        |                       |
  '-----------------+               '-----------------------'
      3.1 meters                         5.4 meters

  Total Perimeter 55 meters. Power Estimates for 20/10 Watt per meter.

The diagram above roughly illustrates some of the rooms I was considering to light using this LED setup. It is worthwhile to estimate the maximum power requirement for the mains transformer that is supplying the 24 V DC supply. I found that I can readily get a good quality 150 Watt AC-DC transformer for about $50 USD which means for most rooms a lower power configuration would be preferred.